
Heavy-Duty D2/SKD11 Twin Shaft Claw Blades for Plastic, MSW & Wood Recycling
Shredder Blades
Engineered for high-volume primary reduction of municipal solid waste (MSW), bulky plastics, light e-waste, and wood pallets. Manufactured from vacuum-hardened D2, SKD11, and 42CrMo tool steels to deliver maximum wear resistance against abrasive contaminants. Custom claw geometries (3 to 12 claws) and precision Wire-EDM bores ensure perfect OEM fitment.
- ■Material: D2 (1.2379), SKD11, 42CrMo
- ■Application: MSW · Plastics · Wood Pallets · Bulky Waste
■ ISO 9001:2015 Certified
■ In-House Heat Treatment
■ Strict Dimensional Tolerances
■ Global Door-to-Door Delivery
[ Engineering Reference ]
Decisive Specifications
| Material | D2 (1.2379), SKD11, 42CrMo |
|---|---|
| Hardness | HRC 55–62 (4–5 tempering cycles) |
| Claw Count | 3-Claw · 8-Claw · 12-Claw (custom) |
| Thickness | 10 mm – 150 mm |
| Bore Design | Precision Wire-EDM: Hex / Octagonal / Splined |
| Compatibility | Weima, Untha, SSI, Vecoplan, Genox |
| Application | MSW · Plastics · Wood Pallets · Bulky Waste |

■ All values verified via CMM inspection · ISO 9001:2015
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[ Standard Reference ]
Common Standard Dimensions

| Shredder Series | Blade Outer Diameter | Blade Thickness | Bore Size | Claw Configuration |
|---|---|---|---|---|
| 200 Series | Φ 150 mm | 15 mm | Hex Ø70 mm | 5-Claw |
| 400 Series | Φ 180 mm | 20 mm | Hex Ø90 mm | 8-Claw |
| 600 Series | Φ 200 mm | 20 mm | Hex Ø140 mm | 8-Claw |
| 800 Series | Φ 250 mm | 25 mm | Hex Ø160 mm | 8-Claw |
| 1000 Series | Φ 300 mm | 30 mm | Hex Ø180 mm | 12-Claw |
| 1200 Series | Φ 350 mm | 40 mm | Splined Ø200 mm | 12-Claw |
| 1500 Series | Φ 400 mm | 40 mm | Splined Ø220 mm | 3-Claw |
| 2000 Series | Φ 450 mm | 30 mm | Splined Ø260 mm | 3-Claw |
[ Technical Audit ]
Engineering Advantages
FEA-Optimized Hook Profile
Hook geometry designed via Finite Element Analysis to eliminate stress concentrators. 3-claw, 8-claw, and 12-claw configurations provide the correct grabbing force for every feedstock type.
Precision Wire-EDM Bores
All mounting bores are cut by Wire-EDM to ±0.01mm, guaranteeing a zero-backlash drop-in fit that eliminates the micro-rocking that causes shaft damage and bore elongation.
Deep Cryogenic Treatment
Post-hardening cryogenic processing at −196°C eliminates retained austenite, stabilizing the martensite microstructure for up to 40% greater wear resistance without reducing toughness.
[ System Inventory ]
Related Blade Categories
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Product FAQs & Buying Guidance
Technical FAQs
01How do I choose between 3-claw, 8-claw, and 12-claw blade designs?+−
Claw count directly controls the blade's grabbing frequency and output particle size. 3-claw (3C) blades are designed for high-torque primary shredding of bulky stock—wooden pallets and large HDPE containers—where aggressive hook geometry provides maximum bite. 8-claw (8C) is the general-purpose standard for mixed MSW, plastic bales, and post-industrial scrap. 12-claw (12C) configurations produce finer output particles from lighter feedstocks such as rigid household plastics and packaging.
02Why does Sureay use Wire-EDM for inner bores instead of broaching?+−
Standard broaching creates dimensional tolerances of ±0.1–0.2mm and introduces residual surface stress in the bore wall. Over millions of rotor cycles, this gap allows micro-rocking—progressive bore elongation that eventually destroys the rotor shaft. Precision Wire-EDM machines bores to ±0.01mm accuracy with a stress-free cut surface, eliminating the clearance that causes micro-rocking.
03How do I choose between D2, SKD11, and 42CrMo for contaminated plastic or MSW shredding?+−
D2 (1.2379) is correct for post-consumer plastic bales with residual dirt and trace contamination. Upgrade to SKD11 when your feedstock includes glass-reinforced engineering plastics (PA66-GF30, ABS) mixed into contaminated streams. Select 42CrMo for timber or industrial scrap with high metal contamination risk—its higher impact energy absorption prevents brittle fracture on a metal strike.
04How often should twin-shaft shredder blades be indexed or replaced on a continuous recycling line?+−
On a 16-hour continuous line processing post-consumer HDPE and PP, schedule first indexing at 400–600 operating hours with D2, and 600–800 hours with SKD11 on clean feedstock. Contaminated or glass-filled streams reduce these intervals by 30–40%. Fixed tonnage-milestone indexing is recommended rather than waiting for visible edge rounding.
05Do you supply counter-knives and sizing screens as a complete tooling system?+−
Yes. We manufacture matched stationary counter-knives and perforated sizing screens as a complete twin-shaft shredding tooling system. Supplying rotor blades and counter-knives from the same grinding run ensures consistent shear clearance across the full rotor-to-bed interface.
Why Choose Sureay
01Are you a trading company or a direct manufacturer?+−
We are a 100% direct OEM manufacturer established in 2008. When you buy from Sureay, you bypass middleman markups and communicate directly with the engineers who forge and grind your blades.
02What makes Sureay's heat treatment different from cheaper alternatives?+−
Unlike standard single-cycle quenching, every Sureay shredder blade undergoes vacuum hardening followed by 4–5 tempering cycles and deep cryogenic treatment at −196°C. This stabilizes the full martensite microstructure, boosting wear resistance by up to 40%.
03Do you ship globally and how long does it take?+−
Yes, we export to over 50 countries. Standard OEM replacement blades typically ship within 48 hours. Custom profiles take 10–15 working days. We partner directly with DHL, FedEx, and international sea freight forwarders for reliable door-to-door delivery.
04What quality certifications does Sureay hold?+−
Sureay is ISO 9001:2015 certified. Every shipment includes a Rockwell HRC hardness test report, a dimensional inspection record, and a heat treatment batch certificate. For OEM qualification, full CMM dimensional reports and steel mill certificates are available on request.
05Can we trial a sample set before committing to a full production order?+−
Yes. We offer sample sets (typically 2–5 blades) for machine fit verification and edge life testing. Standard sample lead time is 5–7 working days.
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